I purchased the Pfaff Quilt Expression 4.0 on 8/12/08 and immediately started using it. I do all my piecing and binding on the machine (quilting on a Mega Quilter) and so far it has done 15 quilts and started piecing #16 (holy cow!). For reference sake, my previous machine was a Pfaff 2134. There was nothing wrong with the 2134 but since I was doing so much quilting, some of the features that the 4.0 had made it very appealing.
Pros
– Dual lights. Especially since I do so much of my sewing in the evenings.
– The presser foot can be controlled by the foot pedal.
– IDT (previous machine had it too but is definitely a plus if you’re coming from another brand)
– Needle down/foot up option. Great for chain piecing and appliqué.
– Large foot pedal. Never thought this would be a pro or con, but it’s actually really nice.
– I like the tie-off style of this machine better than the 2134.
– Low bobbin indicator. The 2134 had one but never worked properly.
– It cuts your threads for you!
– Dual tension plates for the needle thread and bobbin thread. If you’ve ever wound a bobbin without taking your needle thread out first, you’ll appreciate this!
Cons
– Sewing with the included 1/4″ foot is horrible.
Problems include:
– fabric is ‘eaten’ by the machine at the beginning of every seam
– fabric tends to veer off to the left (leaving you with 1/8″ or 1/16″ crooked seams)
– the machine has a hard time sewing over thick seams (think the middle of a kaleidoscope or while attaching binding strips when you have binding+backing+batting+top with seams). The IDT doesn’t help and you have to tug a bit by the back of the machine to get it over the hump.
– The top fabric tends to bunch and become unaligned with the bottom fabric (even with IDT).
– The bobbin is top loading. That alone isn’t really a problem but they designed the bobbin cover so that it could be removed without removing the free-arm part but in the process of that, they made a dip right before you reach the needle and it will flip all your seams that you have so neatly arranged (hopefully that all makes sense).
– Second thread spool holder is not nearly tall enough (that’s pretty minor but I usually sew with two spools of thread - one going to the needle and the second to wind bobbins so I don’t have to rethread every time.
Ok, so yes, those are some pretty significant cons.
The bobbin cover just downright annoys me. I’m hoping they’ll come out with a table that I could use instead (or perhaps a new free arm?). Honestly, I would have preferred to remove the free arm to change my bobbin than how they did it. When you have you seams set and then they go through this hump/dip they flip. Every time. This is however a deal-withable problem.
The stitching problems are just downright ridiculous BUT THERE IS AN EASY FIX!
Basically, you need to buy a new 1/4″ foot. I’m not sure if the style I bought 2 years ago for the 2134 are still made but I certainly hope so. Sean and I both examined the feet and cannot see anything that would make the foot that comes with the machine stitch so badly. But it does. I pulled the old 1/4″ foot off of my 2134 and all of these problems disappeared. Put the new foot back on and all the problems reappeared.
Some pictures (please pardon my linty cutting mat). You can click on them for larger versions.
The bobbin dip.
The styles are different but none of these changes seem like it would cause these problems.
I oversharpened the next image to make sure the stitches were visible (I should have used black thread!). In the fabric on the left the machine initially ‘ate’ the fabric and then tried to recover and the fabric veered to the left. I never could hold and guide the fabric to prevent this. The fabric on the right when straight in and has even stitches. Both of these were fed in in the needle down/foot up scenario since that’s how I feed almost all of my fabrics for chain piecing.
—–
So that’s that. Why does the foot cause so many problems? Really, I have no idea. I think it’s rather silly to have to buy an additional 1/4″ quilting foot for a quilting machine to stitch properly. But at least it’s fixable right?
Hopefully I got all my pros and cons in. I’m sure there are more so feel free to ask questions if you have any.




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September 19, 2008 at 11:58 pm
kim
Thank you for the EXCELLENT info on the QE 4.0! I am relieved I am not the only one with the fabric eating problem. glad to know my old foot will fix things right up.
I hope you sent your well written comments to Pfaff. They need to do some adjusting! And I agree–the bobbin bugged me, too.
Kim
September 22, 2008 at 10:29 am
Veronica
Emily,
Thanks so much for this great review. I’ve been trying to decide between this machine and the Bernina 440. I’ve tried them both out extensively, but I still can’t decide which one to get. I haven’t seen any reviews on this machine, so your review is very helpful.
I never had any problems with the fabric getting eaten up with the 1/4″ foot when I tried out the Pfaff QE 4.0. Maybe there’s something wrong with your machine or it needs to be tweaked or something. I would definitely bring it in to your Pfaff dealer and have it checked since it’s still under warranty. Or maybe there’s something wrong with the 1/4″ foot that came with your machine. For that much money, I’d be very ticked off if that happened to me. I didn’t try sewing anything with pressed seams, so I don’t know if they would flip like they did for you, but that would really annoy me, too.
Thanks for all the great info. I’ll have to try sewing through a bunch of layers like a quilt sandwich with binding to see how well it does. And I never noticed if the fabric veered to the left. That’s all really important info to know before buying such an expensive machine.
I was wondering if you knew if there was a way to disengage the auto presser foot lift that goes up halfway each time you stop sewing so that you can control the presser foot with the knee lift. Sometimes I’d like to be able to control the foot manually without the foot going up on its own all the time.
September 22, 2008 at 10:09 pm
emily
I haven’t sent it to Pfaff but I’m going to. I just haven’t had a chance to go find an email address. There is nothing wrong with the foot that we can find from looking at it. It doesn’t appear to be a machine problem since it does fine with the other foot. I thought I was just going crazy with these things happening until Kim mentioned she had it happen too. I haven’t used the knee lift but I know you can turn off the foot up feature in the menu.
September 23, 2008 at 9:09 pm
Sue
I also own the Pfaff Expressions 4.0. I’ve had similar problems and this is what I have used for fixes. For crooked seams, I purchased the Pfaff 1/4 inch foot that has a metal guide attached to it. No more crooked seams. I also purchased a single hole needle plate to help prevent chewing of the fabric. And for the times when the bulky items just won’t move thru the machine, I learned to increase the pressure of the presser foot (it’s in the toolbox) and now things move along just fine! I hope this helps!
September 24, 2008 at 11:12 am
Julie
Thanks so much for your review. I’m also trying to decide on a new machine. I think I’ve narrowed it down to the Pfaff 4.0 and the Elna 7200. I’m really leaning towards the Pfaff as I really like the machine, the dealer seems more knowledgeable, and the support and service seems more readily available. I do wish I could find more reviews on it though which is why I’m happy I found this. Overall it sounds like you’ve been able to work through and find solutions for most of your “cons” and that the machine does have many positive features as well.
As for the machine eating fabric… I read somewhere online of someone else having the same problem. It turned out that the machine was not being threaded properly. The presser foot needed to be in either the up or the down position (sorry - I do not remember which way it was). There may have been another trick to threading as well. The other thing that helped in that case was to be sure to hold onto the top and bobbin thread when sewing the first couple stitiches of each seam. I’m not sure this info will be helpful for you as it seems you’ve been able to correct the problem but maybe it will help someone else.
Thanks again for all the info on the 4.0. Now to decide!
September 24, 2008 at 10:37 pm
emily
Thank you Sue! I will definitely look into those and try them. I wish you could get accessories without having to go to dealers.
Julie, I will always quilt with a Pfaff because if the IDT. I know a walking foot accessory would basically be the same but those are so bulky. Overall though, the machine is great and a pleasure to sew with.
September 25, 2008 at 2:15 pm
Peter
responding to Veronica:
You can turn-off the auto presser foot lift in the toolbox. Then you can control the presser foot with the knee lift.
September 25, 2008 at 2:54 pm
Veronica
Peter,
I e-mailed Pfaff about disengaging the auto presser foot lift (the one that goes up halfway each time you stop sewing so that you can pivot) and they sent me a reply back that you can’t disengage it. When I was at the Pfaff dealer, a salesperson and I tried to turn it off in the toolbox. Even after we turned it off, it still kept going up halfway. I tried using the knee lift with the auto foot lift turned off, too, and it still kept going up halfway, which kind of defeats the purpose of having a knee lift. So I’m guessing it can’t be turned off. I’m wondering if it’s just the regular presser foot lift that you can turn off (the one that goes up all the way to the top).
September 25, 2008 at 3:54 pm
Joana
Thank you so much for your review. Across the world from you, in Norway, I’m trying to decide wether to buy a Pfaff Exp. 4.0.
I never had a Pfaff before. The machine I have now is Husqvarna Sapphire 870 quilt. I’m very happy with it but I like to change sewing machine when something better comes along. I’ve hadde the same problem with my Husqvarna eating fabric. I’ve found out that it happens sometimes after using the automatic thread cutter, because the thread jumps out oft place.
Are you mostly pleased with your Pfaff or is there too many cons and frustrations?
Joana
September 27, 2008 at 9:36 am
emily
Veronica, I was able to turn it off completely so when you stop sewing the foot and needle do stay down.
I’ve had the machine eat fabric in chain piecing too so there were no loose threads in that scenario. Overall I am pleased with the machine (now that it’s not eating fabric!).
September 27, 2008 at 4:57 pm
Veronica
Emily, I tested it again today and I was able to keep the foot down, but when I used the knee lift, I couldn’t control the height of the foot. It kept wanting to automatically go all the way up. When I use a knee lift, I like to be able to control the height of the foot so that if I want to pivot the fabric just a little and want the foot to come up a tiny bit, I can do it with the knee lift. But it doesn’t look like you can do it with this machine. I still love it, though, and am planning on buying it. It’s the my favorite machine out of all the ones I tested.
Do you know if they still make the old 1/4″ presser foot like the one you have? I wonder if you can still buy them from Pfaff dealers.
September 28, 2008 at 7:10 am
emily
I haven’t used the knee lift with any of my machines but now I must admit I’m totally tempted to try it.
I haven’t looked at what feet are currently for sale at the dealers. If the stores don’t have them anymore, you could probably find one on ebay.
September 28, 2008 at 10:29 am
Sue
I’ve found that lot of times when you are trying to get the 4.0 to do something, and it continues to do different than what you want, just simply shut the machine off, wait a few seconds and then turn it back on. I’ve had instances where the presser foot would raise every time I stopped sewing - even if I hadn’t selected the needle down position. That was so annoying. But by simply turning the machine off and waiting a bit, it seemed to reset itself.
My dealer offers pfaff classes and if you take one, you can get 20% off all accessories. That helps a lot on the costs of the feet. You could check with your dealer and see if they have that type of promotion.
September 28, 2008 at 10:36 am
Sue
Just wanted to add that there are cutouts now for the 4.0. The sew-steady portable table http://www.dreamworld-inc.com/ and the sew perfect table
http://www.sewperfecttables.com have written me this week to let me know they do indeed have the pattern now for this machine. The slanted front on this machine drives me insane! I am constantly dropping my sewing stuff! Has anyone used a sew-steady table? Does it feel high to your arms when you are sewing?
September 28, 2008 at 10:24 pm
emily
Has anyone used the portable tables? I haven’t had any problems with the slant on the front. I love my sewing table so I’m not sure I want a new one.
September 29, 2008 at 7:45 am
Mia
I use this portable table for my Bernina, and I´m very happy about it.
http://www.sezeziusa.com
I think I´m going to buy the Pfaff QE 4.0. Thank you for your comments about your 4.0.
September 29, 2008 at 8:24 am
Sue
Emily, I have so much trouble with the slant because this is the first time I’ve had a machine that has a slant and is not sitting in a cabinet. My previous machine sat flush in my sewing cabinet. The 4.0 doesn’t fit in my cabinet so now I am in search of a new one. Can you show me a photograph of what yours looks like?
Mia, I couldn’t get your link to work but I think I figured it out. Is it
http://www.seweziusa.com ?
September 29, 2008 at 10:25 am
Veronica
Emily, when I tried this machine out, I noticed that when I stitched a long, straight line, I couldn’t see each individual stitch. All the stitches ran together like one long stitch. I didn’t like that and when I asked the lady at the Pfaff dealer about it, she said you can never see each stitch unless you change the color of thread so that the top and bottom threads don’t match. I know this isn’t true because my machine that I have now (Janome) shows each stitch when I have the same color thread on the top and bottom. So I was wondering if you noticed the same thing as I did with your machine. I’m wondering if this is a Pfaff thing. Every other machine I have sewn on in the past has stitched with each stitch separate from the next (with matching threads), which is the look I like. I think it looks more professional when you can see where one stitch ends and the next one starts.
September 29, 2008 at 11:59 am
Mia
Sue, I whrite wrong link, but you find the right.
September 29, 2008 at 12:04 pm
emily
Sue — My sewing table is just our old kitchen table. It’s solid oak and doesn’t vibrate with the Mega Quilter and serger going at top speed so that’s why I’m in love with it. I’d love to have an inset machine table (or whatever they are called) but I want heavy-duty solid wood (and something that looks pretty too) and that’s just not in the budget. You can see it here (with the old machine):
http://carolinapatchworks.com/blog/2008/05/22/where-i-work/
Veronica — I can definitely see individual stitches on the 4.0 and 2134. It sounds like a tension problem maybe? I agree though, it looks much better with individual stitches.
Oh, and just a random note, all comments with links automatically go into moderation due to huge spam problems. So if your post doesn’t show up immediately don’t worry.
September 30, 2008 at 6:59 am
Ghislaine
Thank you so much for this review! I’m finally getting around to purchasing a computerized sewing machine I think the Expression 4.0 is going to be it! I plan on quilting on it too so the large harp is a huge selling point!
October 2, 2008 at 4:10 pm
Brenda
Your work is just beautiful. When you do your top quilting you have the viking long arm quilter and what table are you using? You had pictures of two tables and Quilters and said the one was nothing but trouble. So just which one do you use of the long arm and the table. I ask because I am thinking about getting the Pfaff grand quilter and a table and a new program that is out called Qbot by inspira. It does the top quilting for you it is really cool but costly. Would like hearing back from you.
October 3, 2008 at 9:45 am
emily
I don’t use the Mega Quilter on a frame. I just set it on my sewing table like a normal sewing machine. I originally wanted the frame that Viking/Pfaff sold and had the Voyager frame for a short time but returned it because of the horrible sewing machine. I thought about getting the qbot but it was quite expensive (and the frame and cruise control must also be purchased) and it seemed limited in features for the price they were charging. I can easily do a queen quilt in my current set-up so I’m happy with that.
October 3, 2008 at 10:51 am
Gloria
I, too, have recently purchased a Pfaff Quilt Expressions 4.0 after quilting for 12 years on a 1475. I’m having a lot of problems with the automatic cut device especially cutting the bobbin thread. It works intermittently then not at all. This especially occurs when free motion quilting. I take off the tacks at both ends (obviously) as well as the automatic cut and use the manual cut key and it still doesn’t work. Other problems include: using my stitch in the ditch foot which has to have the needle position offcentered from the usual 0 (in the exact middle of the foot) to a 3 to force it to actually stitch in the ditch; when free motion quilting, it skips stitches, makes grinding sounds whenever using batiks, and does not accept good high quality threads(King Tut, Mettler, YLI, etc.) whenever changing from one to another. I’ve tried changing needle sizes and types, using all different weights of threads, rewinding bobbins, rethreading the machine, cleaning bobbin case, rechecking settings repeatedly. I’ve reproduced these problems on my dealers demo machine. Anyone else experiencing similar problems?
October 3, 2008 at 9:37 pm
Sue
Gloria, Oh my! It sounds like your machine is out of alignment somewhere. Has your dealer offered to replace the machine or send it in for repairs?
I’ve read a lot of forums on this machine and I have never heard of anyone having the above problems. Have you had these problems since day 1 of ownership? What does your dealer say about all this?
October 4, 2008 at 10:22 pm
emily
That doesn’t sound normal at all. I did have some stitch skipping today for the first time. Thread cutting works most of the time. I haven’t done any free motion and I mostly use Aurifil.
October 5, 2008 at 5:36 pm
Veronica
Gloria, I was just curious where your 4.0 was made. They were being made in Sweden and I just found out that they are now being made in China. I just bought mine yesterday. Unfortunately, I’ll have to wait until the middle of next month to get it because the 4.0s are backordered from the Pfaff factory in China. I was kind of leery about buying one when I found out about that, buy my Pfaff dealer assured me that Pfaff will still maintain the strict standards they’ve always had. I’m still kind of nervous, though. I hope I don’t have any problems with mine.
October 6, 2008 at 11:53 am
emily
Interesting Veronica… I checked the bottom of mine and it was made in Sweden.
October 7, 2008 at 5:21 pm
Sue
I checked with my dealer today and she said all the Pfaff Expression machines are being made in Sweden. The Pfaff Select Machines are now being made in Shanghai, China.
October 8, 2008 at 9:32 am
Veronica
Hmmm. I wonder if my dealer got it wrong. Although, she worked for Pfaff for 10 years and has a close relationship with them, so I’m inclined to believe her. Maybe there’s still hope for my machine to be made in Sweden (got my fingers crossed!). I’ll have to ask her about it the next time I talk to her. Thanks for the info.
October 8, 2008 at 10:01 pm
Gloria
My 4.0 Expression was made in Sweden. A friend bought the same type from the same dealer a couple days before me and has had the same troubles and even more so when changing threads. Hers rebels but cuts the threads more often. Our dealer has called Pfaff a couple times, made their suggested adjustments (some worked and some made the problems worse), he has torn her machine apart and is now in the process of putting it back together and will test run it tomorrow. I’m waiting to see how hers runs before taking mine in. Meanwhile, I’m not using it at all as it is too frustrating. Thinking of just asking for a new machine if simple adjustments can’t be made to make it right. I’ll be sure it is made in Sweden. Free motion quilting seems to be the downfall on both our machines and the floor model. Tried out the 2.0 and it also skips stitches and won’t cut 100% of the time on free motion quilting.
Thanks for the comments, gals. Will let you know how it turns out in a couple days.
October 20, 2008 at 8:14 pm
Darlene Flanagan
Any news on the free-motion problems? I just bought the 4.0 and I’m very accomplished free motion quilter and I can’t get the machine to free motion quilt well at all. It skips stiches every few inches and then the upper thread breaks. I’ve tried all the normal fixes I would tell my students to go through…new needles, threads, etc. I can’t believe Pfaff would release a “Quilter’s Edition” with a new free motion setting and not test that it would actually free motion quilt! That would be a major blunder. I’m hoping someone has found a solution…my thread cutter works fine thankfully. Thanks! Darlene
October 21, 2008 at 9:35 pm
emily
I don’t use the 4.0 for free motion so hopefully someone else can chime in! There seems to be a lot of things that were not tested on this machine IMO.
October 23, 2008 at 3:57 am
Sarah
I found that the free motion stitching was awful and I couldn’t get it to look nice at all, so I’ve sent it back and a grand quilter is on it’s way
October 27, 2008 at 3:57 pm
Jenny Sandler
Thanks for your comment Sarah, I have just purchased a QE4, and it works fine in all respects but today I tried free motion quilting, and I can’t seem to get the tension right. The bobbin thread seems to be too slack. I have tried trying to adjust the tension in the menu, but this makes no difference.
Any suggestions from anyone, also I don’t like the free motion foot jumping up and down whilst quilting. Is there any way I can stop it doing this, and just hovering over the fabric?
However, the 10 inch space is great for large quilts.
October 27, 2008 at 5:46 pm
Sarah
Hi Jenny, You can tighten the bobbin tension. It doesn’t tell you this in the manual but you take off the needle plate, remove the small grey plastic piece closest to you and remove the bobbin case. On it there’s a black screw that takes a flat screwdriver and you turn it anti clockwise maybe only quarter of a turn. However while this improved my normal stitching the free motion was still rubbish. Maybe you’ll have a bit more luck. I just decided to return it as I already have the 2058 so only wanted the extra space for quilting. The grand quilter isn’t here yet and I’m getting impatient! I’ll get back to you about the foot going up and down in free motion mode as the 2058 does the same but I haven’t tried to turn it off before. Hope this was helpful.
October 27, 2008 at 6:03 pm
Jenny Sandler
Hi Sarah, and many thanks for your comments, I will definitely try the bobbin tightening technique. If I discover how to stop the foot jumping up and down I will let you know. Free motion quilting is a pain with any machine, I think it is a question of perseverence and trial and error. Do you find the 2058 is a good free motion quilter? I have a cheapee Brother machine and although it is a bit involved to set up, the free motion quilting is good, although the throat space is very small, so no good for large quilts.
After spending so long deciding which quilting machine to buy, I shall be disappointed if I can’t crack this.
I will let you know how I get on, if at all!
October 27, 2008 at 6:20 pm
Sarah
Yes the free motion stitching is great on the 2058 which is why I thought the expression would be the same as most of the functions are very similar. I don’t think that you can stop the foot going up and down as you cannot operate the foot function whilst in free motion mode. You get used to it though, I find it’s Ok if you set the needle to stay down when you stop. I love my 2058, I just can’t do big quilts on it. I thought the expression had it all, but now I think I’ll be better off with the two machines instead, the 2058 for piecing and the grand quilter for quilting.
October 27, 2008 at 8:49 pm
emily
The foot going up and down is somewhat necessary — if it doesn’t, the quilt will come up with the needle. You can turn it off though for thread painting type sewing — it’s in the menu — something like Sensormatic? I have the other machine on the table right now, but I can check the name tomorrow when I switch. It goes up and down on the mega quilter but when you get it going fast enough you can’t really even notice.
I use two machines as well. It works great.
October 28, 2008 at 3:48 am
Jenny
Hi Sarah, I thought long and hard about buying the Grand Quilter instead of the QE4, but as I understand it, it only does straight stitching, which of course is all you need for free motion quilting. I am interested in applique on quilts, so need the satin and blanket stitch as well. I thought the QE4 would be all that in one machine, which it is.
I am sure I will get used to this system in the end, but I wish I could sort out the tension problem. I will keep on tweaking! I am determined to get there in the end.
Any thoughts on my tension problem Emily?
October 28, 2008 at 3:20 pm
Linda
Recently I purchased a new Pfaff Expression 4.0. Within a day I realized that the sewing machine would not do free motion quilting without skipping stitches and not always cutting the thread. All other operations seem to work good. I have done a lot of quilting on a Pfaff 7570 and it has always worked good in the free motion operation. I returned the sewing machine to the dealer a few times without the problem being resolved. About a month ago, the dealer sent the machine back to the “Pfaff experts”.
Today, I tried to get my money back from the dealer without success. They said that they would “replace it when they get some in” without knowing when that will be. Now, I’m out the money and the defective machine.
I’ve lost a lot of confidence with Pfaff.
October 29, 2008 at 8:36 am
Sarah
Would they replace it with a different machine? I changed mine for the grand quilter and still use my 2058 as well. It seemed a good idea to get one machine that does it all but the expression doesn’t seem to live up to expectations. Changing the machine for another the same might not help you as loads of people seem to have trouble with the free motion. Good luck with getting it sorted!
October 29, 2008 at 12:13 pm
Julie
Jenny… I would love to hear how you make out with free motion quilting on the 4.0. I’ve never done it before so couldn’t try it out prior to bringing home my machine. Now I’ve been so busy with other projects that I still haven’t tried it. Thanks!
October 29, 2008 at 1:06 pm
Jenny
Julie… Well, I am gradually getting there. With the Spring free-motion engaged in the settings menu Page 2:16 in the manual, and reducing the thread tension to around 4.5 (will differ with different threads and needle sizes) I use a needle with a large-ish eye as the thread will be whipping through the needle at a fair rate - Topstitch around 90 or 100. Also use the speed control to get a constant speed when you press your foot pedal. Move the fabric around smoothly preferably with quilting gloves (or thin gardening gloves - a lot cheaper!) to give you some grip on the fabric. Go easy and steady and it should work. Practice makes perfect though, don’t give up. Your first attempts will probably look a bit ’spikey’ but will get smoother with practice. Good luck!
November 8, 2008 at 4:58 am
Stephanie
Very interested to read the opinions and review here- I have a Quilt Expression 4.0 on layby at present-not far from paying off. During my test drive I quilted a wallhanging, bound the quilt, used decorative embroidery threads and decorative stitches, stitched button holes in cotton and poly thread, tested some applique stitches, ditch quilted, outline quilted and did a tonne of testing of different threads for FMQ on about 4 batting types, and a little strip piecing. I was very impressed and have bought it to do custom domestic quilting of very large quilts. I have a Mega quilter which I use for my FMQ and adore, and a Pfaff 2027 which is being replaced by the 4.0 as it is really just too small for doing big quilts easily.
I asked about the gobbling issue and the dealer said-which seems very logical really-that the reason this can happen esp. on fine fabrics is the 9mm wide slot for decorative stitching is just too wide for fine straight stitching with no wiggling. Solution is to use a straight stitch throat plate so there is no space for fabric to be gobbled up into.
There are many, many variants in tension issues and every machine I have ever used personally or for a customer’s quilt, or any student’s machine I’ve ever played about on, must be tweaked for the exact combination of batting, thread and fabric. It is just like adjusting the stitch length or stitch style…and we all do that without fear or worry. Learning to FMQ and to adjust tension can be frustrating but is necessary if we want to get good results from whatever machine we are using. I guess for people having issues, after consulting the manual, make the most of the dealers out there who know how to get the best from their products they stand by and sell. And of course, occasionally, lemons are produced on factory production lines, which may need tweaking or adjusting, or replacing with new machines if truly faulty. At least Pfaff are a good company to deal with in this regard.
Oh yes, the contributor who mentioned issues of threading the machine as the cause of tension problems, but couldn’t remember which way to put the presser foot-either up or down, is absolutely right- it is important that any machine, when being threaded, has the presser foot at full up position to open up the tension disks. Then once threaded, and the foot is lowered, the tension disks close around the thread and hold them in position. So if you thread the machine without lifting the foot right up, it is impossible for the thread to actually engage with the part of the machine that controls much of the tension that is applied to the thread. Hope this makes sense.
I know that there are two free motion modes in the 4.0, one for the sensor foot, which goes up and down at slow speeds then lifts up for clearance at high speeds, and another mode to accomodate the free motion spring foot-which where I live is not included as standard, but can be purchased. The idea here is to choose the foot that gives you the best results, since FMQ is demanding on a machine and there are so many variations possible in fabric and thread, and batting choices.
For those of you having trouble, it could be combinations of battings, fabrics, threads, needles, threading process and the foot chosen to FMQ with-so try the other foot if you have it. It may give you more control and eliminate the skipped stitches that some of you have been experiencing.
As to the China manufacturing, I have been assured that Pfaff are making the Quilt Expression 4.0 machines still at the Huskqvarna location in Sweden-and the box label on my machine confirmed this. The lower end smaller Pfaffs are now being produced from China however, in Shanghai.
I am really looking forward to getting my machine home- and putting it straight to work. My feeling was that I have purchased a very solid and easily adjustable machine that is capable of high quality stitches on a variety of combinations. I do hope that those of you out there with issues are able to happily resolve them and enjoy your lovely machine.
November 10, 2008 at 11:47 am
Veronica
I just got my QE 4.0 two days ago and I really like it a lot. I haven’t had time to really test it thoroughly and put it through its paces, but I think I’m going to be very happy with it. I tested the free-motion quilting and I think it does a pretty good job. I haven’t had tension problems with it so far.
I do think I’m going to get the single stitch throat plate and the 1/4″ foot with the metal guide. My Pfaff dealer told me about a Quilter’s Toolbox that she’ll be getting and she thinks it’s supposed to have these two items, plus a a larger free-motion quilt foot that doesn’t come with the machine. The toolbox also has an 18×24″ clear extension table, quilting needles and a free-motion guide grip. Does anyone have this toolbox? Here’s a photo of it: http://www.pfaffusa.com/2714.html The picture of the 1/4″ foot doesn’t look like it has a guide on it to me. I’m wondering if they have the wrong picture up or if this is an older Quilter’s Toolbox. My dealer said Pfaff just came out with a new Quilter’s Toolbox for the QE 4.0.
These 4.0 machines definitely are being made in China. Mine says Made in China on the bottom of my machine. Some of the Pfaffs (like the Select models) are still being made in Sweden or the Czech Republic. The 4.0s are being made in China under the strictest of quality controls in factories that were already owned by Pfaff. So I’m not worried about my machine (knock on wood!).
November 11, 2008 at 6:01 pm
Jenny
Stephanie… I read you comments with great interest. Very informative and educational.
I have had my QE4 for about 3 weeks, and have FMQ a large quilt very successfully, using YLI cotton. I tried to do a little more decoration with YLI Fine Metallic, and oh my, it kept skipping stitches, and made a horrible graunching noise in the bobbin mainly when it took up the thread. I realise I have probably got the tension wrong, or perhaps I should have wound the bobbin a little looser. It was my first attempt at metallics.
I had YLI 50’s cotton in the bobbin, and used a metallic needle.
Any advice or ideas as to how to do the FMQ as successfully with mettalics?
November 14, 2008 at 5:05 am
Stephanie
Ah Jenny,
I haven’t used YLI fine metallic, but the only really successful high speed metallics I have used are made by Superior and come on a large cone.
Nearly always metallics run without trouble if you work upside down and wind the thread at low speed, onto the bobbin. Then quilt with the backing facing up. You can ditch stitch before you go to work upside down, just be sure to mark any directional lines in first so you know which way is up, when working on the back.
Also you can try to lower the tension, use a topstitch or even jeans needle, not a universal, and don’t thread the last threadpoint just above the needle. That is where a tonne of fray will happen. Sew slowly and all should be better than it currently is for you right now. Also well worth your time to make/borrow/buy a thread stand. The $9 sort seem to work 99% as well as the $90 variety from what I’ve experienced. Keep at it and experiement. You may prefer a finer thread in the bobbin if using metallic on top, something like The Bottomline works well for me.
About the previous post by Veronica, perhaps the 4.0’s had the early editions made in Huskvarna, Sweden, as mine says on the box, and then later production runs switched locations of manufacture? I know Husqvarna used to make their Sapphire in Sweden but are now making them in Shanghai… and Pfaff and Husqvarna and Singer are owned by the same company. Also you are right, so long as the quality control is extremely tight we shouldn’t need to worry-the parts are all genuine and not generic to my understanding, so the quality is much higher.
I am itching to get mine home, making good progress paying the beast off!
November 14, 2008 at 11:35 am
Veronica
Stephanie, yes you are correct about the earlier models of 4.0s being made in Sweden. I think they switched later this year to being made in China. My dealer sold her last one made in Sweden a month before I got mine.
November 19, 2008 at 9:01 pm
Dianna
Hello, I have just purchased the 4.0 and set it up yesterday. I did a little experimenting with it yesterday. All of the stitches I tried were just beautiful. (By the way, it does say on the bottom that is was made in China.)
Anyway, I tried free motion with the included floating foot. The first try went well. After that the thread kept globbing up on the bottom. One time the machine stopped and I got an error message. I didn’t get a chance to try again today, but will persevere. I have 6 months of free classes from my dealer, so will make a list of issues and schedule a lesson after I’ve had more time playing with it. I certainly have high expectations for this machine and hope the problems have simple fixes. I also have the option of exchanging within 3 months for full value to an upgraded machine. Does anyone have experience with the Creative Vision?
Happy stitching. Thanks for this blog.
Dianna
November 25, 2008 at 2:14 pm
Elena
Dear Emily and more friends.
I live in Ecuador, sorry my English is very bad. Like you all, a have the Patch Work hobby and now I need to decide for a new machine, please help me to decide for the best choice. I need some very sure machine, easy to maintain, not to much computerizing, home size, well verified, not complicated.
Very thanks of your opinion and maybe your friends can also help me in this question, thanks, I wait for you answer, I am Elena
December 14, 2008 at 5:32 am
Stephanie
Emily,
I have finally got my QE4 home and have been piecing away and testing different presser feet. I think I may have information about why your old 1/4″ foot stitches better and more straight with no left-pulling.
my 1/4″ foot, like your new one, has a little bit recessed off the side. Your old one is straight and does not. The little bit of extra metal on your old foot more than likely catches the edge of the feed-dogs and gives balanced contact with both sides of the feed-dogs, where certainly my new 1/4″ foot does not. Most of the contact is on the left side, which explains the pulling to the left you (and I) have noticed. To use the new foot with the recessed part, I use a blunt quick-unpick, or you could use a rounded awl, nothing too pointy that could cut the fabric- to guide the fabric through straight. You can use it underneath to help smooth out any seams that get re-arranged, too.
Apart from that, something I found works well is to adjust the needle position to the right until it is your desired seam allowance from the edge of the foot O. Then both sides of the foot, which is wider than the new 1/4″ foot, are in contact holding the fabric down onto the feed-dogs. There is no pull with this method, but you loose your markings on the foot.
I am thinking about buying a spare foot or infact drawing or lightly etching in markings for 1/8 and 1/4″ behind and in front of the needle’s position, to help with setting in of patches. I will have perfection!!!
Maybe this is helpful to you?
I have just started working on a massive and heavy quilt for a customer- cannot believe how much room inside the harp there is! Infact I rolled up the whole quilt, which must have been about 102″, by folding and rolling, just to see if it would fit in there, and yes, it did, with room to spare! Awesome!!
Let me know how you get on. And thanks for starting this blog discussion, it has been useful to me and I suspect a whole tonne of other quilters out there!
Cheers,
Stephanie from Australia
December 16, 2008 at 10:44 am
emily
That is a good point about switching to foot O and moving the needle. I will definitely try that. The space is really nice isn’t it!? When I sew my Jane blocks my scissors usually end up in that space. Heh…
December 17, 2008 at 10:37 pm
Stephanie
You Dear Jane blocks are amazing. You are far more committed than I am to them. I have only done about 36 so far, since late 2000 when I was given the book. I have to decide whether or not to keep going: mine are in repros civil war fabrics, pretty.
I know what you mean about storing stuff in the space: I was piecing a tonne of four patches the other day and found myself stacking up pairs at the front and the middle of the harp, ready to sew! If you want to see come and visit my blog: it should register at your end with the details.
The current count of 4 patches is 470, a huge scrap busting exercise that has totally cleaned out the buckets of scraps, as it was intended to.
I am working on a great big quilt for a customer now, and hit my first little glitch- skipped stitches during FMQ. I found the control to lower the presserfoot pivot height of the sensormatic free motion foot, so there is less wiggle room for the quilt when FMQ. This totally solved the problem so I am once again a happy girl.
Love your blog! And Merry Christmas! Stephanie
December 28, 2008 at 2:58 pm
JANET MUECK
Emily, I am so pleased that I found your Blog. I am on the verge of buying the QE4. I must make up my mind before December 31st, because my dealer is offering $500 off, or a free Fab-U-Motion w/Stitch Regulator. I haven’t decided which deal to take.
I am disappointed with what I have read here about FMQ. I thought that using the fabric mover, I would really be able to do a good job. Now I don’t know if I should even try.
Does anyone have any experience with the Fab-U-Motion? Does it really help, or is it a gimmick?
Janet from Merritt Island, FL
December 30, 2008 at 6:04 pm
LynnD
Hey All, I, too, just bought the 4.0 QE, again!
Like many of you, I rejected the first machine (dealer is still miffed) because it didn’t free motion quilt without skipping stitches. It quilted forward just fine but when I’d back down the spine of a feather or back down the line of feather plumes with an echo, it skipped stitches. Even after dealer gave it back “adjusted” it didn’t work. The problem seemed to be just with thicker thread–fine thread (Bottom Line or YLI silk) worked fine with 8 & 10 (60 and 70? sorry, don’t remember European #) Sharp needles.
Also I can’t see through or around the new sensormatic plastic foot. I can’t tell if I’m meeting a line of stitching or if I can back over something I’ve already stitched. Oh how I wish Pfaff would make an offset-arm foot like the Bernina folks have. Even an open toe metal foot like the Viking has would be helpful. As it is, I plan to have my foot drilled out with bigger holes and I’ll report difference and if successful, I’ll include pictures. I’ve ordered a few extra feet in case I massacre them trying.
After fretting over the machine I returned in frustration, I talked to the Flagstaff dealer, Odeggards (great guy!) about the 4.0 and he’s not had complaints and sold many. I was shocked. I don’t live there so didn’t buy from him. I phoned my dealer and said I’d try the 4.0 again. He’d sold the one I returned and would set up a new one for me to come in and try. (Said he sold it to someone who was just learning to FMQ.) So, I tried his new one with 14 topstitch (80?) needle and 40 wt. Superior Thread cotton thread; it couldn’t free motion quilt backwards either! I also tested 40 wt poly thread and it did better but not perfect. I switched to 16 needle and it worked ok. Thread mfg recommends 14 Topstitch needle with 40 wt. thread. Hmmmm. Tried other 14 & 16 needles (sharp, jeans denim, universal–all from dealer’s supply) and worked ok. Very little skipped stitches but some just the same. Is needle the problem?
This dealer decided if I bought this machine, it was mine for good. He’d not take it back. He took 5 min. to tell me this in no uncertain terms. I’ve not been back there.
I went to dealer south of here and explained situation; tried their machine and same problem! Store owner is a quilter and she insisted timing was off. She sent it to her tech and when she got it back, it purrs. It purrs for me, too. But the 14 top stitch needle seems to not work well. 14 new gold embroidery needle is fine. Metallica needle is fine. I’ll do more research on needles soon. Anyway, this machine is a dream. I use it for quilting and am working toward the Gaudynski/Schamber style of quilting–it must be precision perfect for me to be happy–and I am!
Sorry, I’ve not tried 1/4″ foot piecing. I’m coming from a 2056 which is an amazing, perfect machine. I kept it. I was looking at the new Bernina 820 coming out in a few days… but for many thousands of dollars less, I have every feature I wanted in a top machine and it’s light weight enough that I can take it with me if I want to. (New Bernina about 50 pounds)
Hopefully those of you who aren’t happy can find a good tech to do your adjustments. In my opinion, this is an amazing machine and I hope I don’t have to take those words back later. I did use it a lot over the last week and a half and I think it’s a sound machine. Dealer assures me she’ll stand behind machine and has my confidence.
December 31, 2008 at 1:39 pm
Janet
Whoops, my bad! I have never posted on a blog before, and didn’t know that you shouldn’t use your last name.
I still want to know if anyone has any opinions on the Fab-U-Motion with Stitch Regulator for the QE4.
January 5, 2009 at 11:54 pm
Lois
I purchased the QE 4.0 about a month ago and have experienced many of the same complaints as you. At first, it would break the upper thread while FMQ. I took it back to the dealer and the tech “tweaked” the timing and that has helped so much. Occasionally it will “throw” the upper thread from the take up lever. The dealer acknowledged that problem with the Creative Vision also but didn’t have a solution for it. I love the space, lights, thread cutter, pattern start so will continue to learn the machine and have more “tweaking” done if needed. My previous machine was a 2046. It just hummed along and never missed a beat but was limited in features.
January 6, 2009 at 1:25 pm
LynnD
One thing that’s helped me in spotting problems asap is wearing a pair of reading glasses even though my vision is really good (wonderful Lasix ? surgery). The magnification of the area where I’m sewing shows instant bobbin pop-up threads or when the top spool is bound up (for some reason). It lets me correct the problem before there’s a real problem. I’ve also had the thread kick out and not sure why.
Good Pfaff (industrial machine) tech over the weekend suggested I try to tighten up the top tension and see if the 14 Topstitch needle still skipped stitches. Not tried it yet though. He explained the topstitch needle has larger hole and kicks out a large loop for the bobbin hook to catch which it’s obviously missing. Higher tension would make smaller loop and maybe align it better with bobbin hook.
The modified metal open toe free motion quilting/darning foot works once it’s cut off at the top and the screw hole is drilled open down in the recessed part below the original screw hole. It’s wonderful to see around and works well with the sensormatic setting. Pictures available for anyone who is interested, let me know.
One thing though: the sensormatic setting makes an engine noise I find annoying that the spring motion foot setting doesn’t make on half speed. I like the quiet sewing on the spring motion setting better.
January 8, 2009 at 6:42 am
shan
Hi LynnD
Would you mind sharing the picture of your modified foot? Thanks in advance!
January 8, 2009 at 1:55 pm
LynnD
Sure, I’ll shot pictures of it and post it on my webshots page for you. It ought to be up there in a day or so. It does work well with the sensormatic setting and does float just like the plastic (Pfaff provided) foot when free motion quilting medium to fast speed. Otherwise, it lifts and lowers like the plastic foot does. I always engage the needle down and that might be imporant, too.